Hot-Dip Galvanized Pallet Racking System
Ouglon Hot-Dip Galvanized Pallet Racking is designed for warehouses where moisture, condensation, chemicals, or outdoor exposure can quickly damage standard painted racking systems.
Unlike powder-coated pallet racks, hot-dip galvanized racking is fully coated with zinc after fabrication. This process creates long-term corrosion protection across the entire rack structure, including welded areas, bolt holes, and internal surfaces.
Galvanized pallet racking is widely used in cold storage warehouses, freezer rooms, food processing facilities, chemical storage areas, and outdoor logistics yards where durability and low maintenance are critical.
Why Choose Hot-Dip Galvanized Pallet Racking?
Standard painted pallet racks can chip, crack, or rust over time when exposed to moisture or changing temperatures. Hot-dip galvanizing provides a much higher level of protection for demanding warehouse environments.
Full Corrosion Protection
Each rack component is immersed in molten zinc after manufacturing, creating a protective coating over the entire steel surface.
This includes:
Welded joints
Upright interiors
Beam connections
Punch holes and edges
The result is complete protection against rust and corrosion.
Ideal for Cold Storage Warehouses
Cold storage environments often create condensation on steel surfaces due to temperature differences between loading docks and freezer areas.
Hot-dip galvanized pallet racking helps prevent rust formation and extends rack service life in freezer and refrigerated warehouses.
Suitable operating temperature range:
-30°C to +40°C
Longer Service Life
Compared with standard powder-coated racking, galvanized pallet racks typically provide a much longer service life in humid or corrosive environments.
The zinc coating also helps protect exposed steel if minor surface damage occurs during forklift operation.
Low Maintenance Requirements
Galvanized racking does not require repainting or regular anti-rust treatment, reducing long-term maintenance costs and warehouse downtime.
Suitable for Hygienic Environments
The zinc-coated surface is easy to clean and suitable for washdown environments commonly found in:
Food processing facilities
Beverage warehouses
Pharmaceutical storage
Seafood and meat cold rooms
|
Parameter |
Specification |
|
Material |
Q235B / Q355 structural steel |
|
Surface Finish |
Hot-Dip Galvanized (HDG) |
|
Galvanizing Standard |
ISO 1461 |
|
Zinc Coating Thickness |
60–85 μm average |
|
Load Capacity |
500 kg – 4,000 kg per level |
|
Rack Height |
2,000 mm – 12,000 mm |
|
Beam Length |
1,800 mm – 3,600 mm |
|
Upright Adjustment Pitch |
50 mm / 75 mm / 76.2 mm |
|
Operating Temperature |
-30°C to +40°C |
Custom sizes and heavy-duty configurations are available upon request.
Available Racking Configurations
Selective Pallet Racking
Provides direct access to every pallet position and is suitable for warehouses with a large number of SKUs and frequent stock rotation.
Drive-In / Drive-Through Racking
High-density storage system designed for large quantities of similar products. Commonly used in freezer warehouses and bulk cold storage operations.
Push Back Racking
A space-saving solution that increases storage density while maintaining efficient pallet handling.
Pallet Flow Racking
FIFO storage system using gravity roller lanes for high-throughput logistics operations.
Common Applications
Cold storage warehouses
Blast freezer rooms
Outdoor storage yards
Food and beverage logistics centers
Pharmaceutical warehouses
Chemical and fertilizer storage facilities
Coastal or high-humidity environments
Seafood and meat processing plants
Frequently Asked Questions
What is the difference between pre-galvanized and hot-dip galvanized racking?
Pre-galvanized steel is coated before fabrication, which leaves cut edges and welded areas exposed after manufacturing.
Hot-dip galvanized racking is galvanized after welding and fabrication, providing full zinc protection across the complete rack structure.
Why is galvanized racking recommended for cold storage?
Cold storage environments create constant moisture and condensation, especially around loading zones and freezer entrances.
Galvanized pallet racks resist rust and corrosion much better than standard painted racks, making them more reliable for long-term freezer use.
Does galvanized racking cost more?
Yes, the initial cost is higher than powder-coated racking. However, the longer service life and reduced maintenance costs usually provide a lower total cost over time.
Can galvanized racking be customized?
Yes. Ouglon offers customized rack sizes, load capacities, upright profiles, and layout designs based on your warehouse requirements.
Why Choose Ouglon?
Ouglon supplies industrial pallet racking systems for warehouse, cold storage, and logistics projects worldwide.
We provide:
Custom warehouse layout design
CAD drawing support
FEM/EN compliant structural calculations
OEM and project manufacturing
Hot-dip galvanized and powder-coated options
Technical support for export projects
Fast quotation response
Our engineering team works closely with customers to develop safe, durable, and efficient storage systems for demanding industrial environments.
Request a Free Warehouse Layout Proposal. Looking for a corrosion-resistant pallet racking solution for your warehouse or cold storage project?
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OUGLON is a high-tech enterprise specializing in the design, manufacturing, installation, and integration of intelligent warehouse storage and logistics systems. OUGLON provides customized storage solutions and automated warehouse systems for global customers across various industries.
CONTACT US
Mobile: +86 0712 2552 000
Phone: +86 159 2711 2720
Email: tina@ougulongrack.com
WhatsApp: +86 159 2711 2720
Address：Dongshantou Innovation Industrial Park, Xiaonan District, Xiaogan, Hubei, China
