Double Deep Pallet Racking
Double Deep Pallet Racking is a high-density warehouse storage system developed from standard selective pallet racking. By storing pallets two positions deep instead of one, the system increases storage capacity while reducing the number of working aisles required.
This storage layout offers a practical balance between storage density and pallet accessibility, making it a popular solution for warehouses looking to improve space utilization without moving to fully compact storage systems like Drive-In Racking.
Double Deep Racking is commonly used in distribution centers, manufacturing warehouses, cold storage facilities, and logistics operations handling medium to large pallet volumes.
Configuration & Flexibility
Our Double Deep Pallet Racking systems are configured with two rows of racks installed back-to-back, allowing pallets to be stored in double-depth positions.
The front pallet is accessed directly, while the rear pallet is handled using specialized reach trucks or double-deep forklifts equipped with telescopic forks.
Compared with standard selective pallet racking, Double Deep systems can increase storage capacity by approximately 30%–40% while maintaining relatively high picking efficiency.
The system is suitable for warehouses with moderate SKU variety and larger quantities of palletized goods per SKU.
Key Benefits
Higher storage density than standard selective racking
Reduced aisle space requirements
Improved warehouse space utilization
Cost-effective high-density storage solution
Suitable for medium and large pallet volumes
Adjustable beam levels for flexible storage layouts
Compatible with double-deep reach truck operations
Double Deep Pallet Racking Specifications
Load Capacity
500 – 5,000 kg per level, depending on beam size, frame design, and storage configuration.
Rack Height
2,000 – 12,000 mm (custom heights available for high-bay systems)
Rack Depth
Typically 1,000 – 1,200 mm frame depth
Double-deep storage: 2 pallet positions deep
Beam Length
1,800 – 3,600 mm
(custom lengths available based on pallet size and load requirements)
Beam Levels
50 mm / 75 mm pitch adjustable
Aisle Width
2,800 – 3,500 mm (depending on reach truck specification)
Material
High-strength structural steel (Q235B / Q355)
Surface Finish
Powder coated or hot-dip galvanized
Configuration Options
Double Deep Selective Racking
Back-to-Back Double Deep Layout
High-Bay Double Deep Storage System
Narrow Aisle Double Deep Configuration
Compatibility
Compatible with:
Double-deep reach trucks
Reach forklifts with telescopic forks
Standard pallets
Euro pallets (1200×800 mm)
US pallets (48"×40")
Inventory Management
Supports both:
Primarily supports:
LIFO (Last-In, First-Out) inventory handling
FIFO operation is limited in double deep systems and requires specific lane-based configurations or additional handling strategies. LIFO is the primary operating method.
Standards
Designed and manufactured in compliance with international warehouse racking safety standards, including FEM and EN norms. Custom engineering standards available upon request.
Common Applications
Distribution centers
E-commerce warehouses
Manufacturing facilities
Cold storage warehouses
Retail logistics centers
Industrial pallet storage operations
Double Deep Pallet Racking – FAQ
What is double deep pallet racking used for?
Double Deep Pallet Racking is used in warehouses that require higher storage density than standard selective racking while still maintaining relatively efficient pallet access. It is commonly used for medium and large-volume pallet storage operations.
What is the difference between double deep and selective pallet racking?
Selective pallet racking stores pallets one position deep with direct access to every pallet, while double deep racking stores pallets two positions deep to reduce aisle space and increase storage capacity.
How much storage capacity can double deep racking increase?
Compared with standard selective pallet racking, Double Deep systems can increase warehouse storage capacity by approximately 30%–40%, depending on warehouse layout and rack height.
What forklifts are required for double deep pallet racking?
Double Deep Racking requires specialized reach trucks or forklifts equipped with telescopic forks to safely access the rear pallet positions.
Is double deep racking suitable for FIFO inventory management?
Double Deep systems are mainly designed for LIFO inventory handling because the front pallet must usually be removed before accessing the rear pallet. However, FIFO operation may be possible in specific warehouse layouts.
Why Choose Ouglon Double Deep Pallet Racking
Ouglon Double Deep Pallet Racking systems are engineered to help warehouses increase storage density without sacrificing operational efficiency. Our systems are designed for reliable pallet handling, structural stability, and long-term warehouse performance.
Manufactured from high-quality structural steel, every racking system can be customized based on pallet size, warehouse layout, load requirements, and forklift specifications.
We provide practical and cost-effective storage solutions for distribution centers, manufacturing plants, logistics facilities, and cold storage warehouses worldwide.
Need a customized Double Deep Pallet Racking solution? Contact our engineering team for a free warehouse layout proposal.
Related Products
OUGLON is a high-tech enterprise specializing in the design, manufacturing, installation, and integration of intelligent warehouse storage and logistics systems. OUGLON provides customized storage solutions and automated warehouse systems for global customers across various industries.
CONTACT US
Mobile: +86 0712 2552 000
Phone: +86 159 2711 2720
Email: tina@ougulongrack.com
WhatsApp: +86 159 2711 2720
Address：Dongshantou Innovation Industrial Park, Xiaonan District, Xiaogan, Hubei, China
